CORELESS INDUCTION FURNACE PDF

An Induction Furnace is an electrical furnace in which the heat is applied by induction heating “V: Coreless Induction Furnaces”. Electric Melting Practice. The coreless induction furnace is one of the most important furnace types for cast iron foundries, for the whole non-ferreous industry and for special applications. Topics include furnace components, the sequence of operations for daily start-up, “normal” furnace operation and types of induction furnaces, the differences in.

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Lower frequencies can generate stirring or turbulence in the metal. This material have very acceptable thermal, mechanical, metallurgical qualities for the task, also there is available experience in handling this material. Cross-section view of the insulated tube is shown in fig.

The load circuit is a resonant. Bessemer process Open hearth furnace Electric arc furnace Basic oxygen process. Then, a design, meeting certain specification was prepared, taking into consideration the available facilities. From Wikipedia, the free encyclopedia.

Allied Mineral Products | Coreless Furnace – Aluminum Alloy

Induction Furnace “, M. Low hydrogen Short circuit. November Learn how and when to remove this template message. From the study of the tables, figures, theoretical calculations and practical results, It can be notice the coinciding or difference between theoretical values and measurement instrument reading in fig.

Generally, the smaller furnaace volume of the melts, the higher the frequency of the furnace used; this is due to the skin depth which is a measure of the distance an alternating current can penetrate beneath the surface of a conductor. This article needs additional citations for verification.

Medium-frequency coreless induction furnaces

Bloomery produces sponge iron Blast furnace produces pig iron Cold blast Hot blast Anthracite iron Coreles reduced iron. The wounded induction coil consists of 16 turns of a copper tube of 3mm diameter.

Neither the equivalent circuit method nor the superposition method specify the number of turns of the induction coil, these method can only obtain amper-turn required by charge to be melt. The equivalent circuit method is regarded as general method because this method doesn’t determine the dimensions, frequency or the power requirements of the specific application analyzed and designed by this method.

Figure 12 represent the impedance of furnace theoretically calculated and practically measured using LCZ meter type HPA. American Society for Metals.

Induction furnace

An iron mold was designed and constructed, consisting of three parts; a male, female to demarcate the shape of the crucible, and pusher to press the fireclay within the mold between the first two parts. A preheated, one-tonne furnace melting iron can melt cold charge to tapping readiness within an hour. Crucible inductance ohm X r: During each test corelesss the charge melting, the frequency was fixed. Vikas Publishing House Pvt. The electromagnetic field attenuates rapidly inside the charge.

I JS ER lb The coil creates a rapidly reversing magnetic field that penetrates the metal. An Induction Furnace is an electrical furnace in which the heat is applied by induction heating of metal. The variation of magnetic field produces an electric field and eddy currents along paths concentric with the axis.

In ferromagnetic materials like ironthe material may also be heated by magnetic hysteresisthe reversal of the molecular magnetic dipoles in the metal. The three phase input voltage is converted to DC voltage by means of three phase rectifier.

If the reading of LCZ meter in fig.

Refractories | Coreless Induction Furnace Linings | Iron | Capital Refractories

Coil resistance ohm R w: After that, it was. In the coreless type, [6] metal is placed in a crucible surrounded by a water-cooled alternating current solenoid coil.

The equivalent circuit is shown in fig. The coreless induction furnace is a simple unit consisting of a helically wound coil surrounding a refractory crucible containing the molten charge and connected to an alternating excitation system[ 2 ].